When Lucas was little I did for a few years, he actually stopped going out for halloween fairly young because he prefered handing out the candy instead of going to get it (he also clued in to the fact we don't get a lot of kids on our street so often had leftover candy lol)
I do NOT sew so my costume making was more crafting out of boxes than anything.
He was a robot, fireman, lego batman and then luigi from luigi's mansion - luigi costume was premade but we did the accessory for it